1-1. Basic introduction of Rubber kneader compound mixer / banbury rubber internal mixing machine
Name: Rubber Dispersion Kneader Machine, Rubber Internal Mixer Banbury Machine ,Rubber dispersion kneader,Rubber kneading machine,EVA kneader,Rubber mixer
Model number : X(S)N-3L,5L,10L,20L,25L,35L/55L/75L/110L/150L Rubber Dispersion Kneader Machine, Rubber Internal Mixer Banbury Machine
1-2. Features of Rubber kneader compound mixer / banbury rubber internal mixing machine
1. Dispersion Kneader Machine rotor is coated with hard chromium alloy, quenching treatment and polished, (12-15 decimillimetre).
2. Dispersion Kneader Machine mixing chamber consists of W-shape body welded with high quality steel plates and two pieces of side plates. The chamber, rotors and piston ram are all jacketed structure for the ingoing of steam, oil and water for heating and cooling to suit the various requirement for the process of mixing and plastication.
3.Dispersion Kneader Machine Motor, reducer adopts hardened tooth surface gear, which has very low noise and can save 20% electricity or power and has a long service life - 20 years.
4. PLC control system adopts Mitsubishi or Omron. Electric parts adopt ABB or US Brand.
5. Hydraulic pressure tilting mechanism with the advantage of fast discharging materials and 140 tilt angle.
6. Chamber is well-sealed by the arc-shaped-plate-groove labyrinth type structure and the shaft end of rotor adopts contact type non-lubricating with spring tightening structure.
7. Temperature is controlled and adjustable by electric control system.
8. Pneumatic system can protect the motor from being damaged due to the overloading of chamber.
9. All of our machines are one-three years warranty. We provide best after-sale service like on line training, technical assistance, commissioning and annual maintenance.
Rubber kneader compound mixer / banbury rubber internal mixing machine pictures
FOR MORE INFORMATION : oulimachine.en.made-in-china.com
2. Parameter of Rubber kneader compound mixer / banbury rubber internal mixing machine
|Total volume (L)||8||45||80||125||175||250|
|Working volume (L)||3||20||35||55||75||110|
|Motor power (KW)||7.5||37||55||75||110||185|
|Tilting motor power (KW)||0.55||1.5||2.2||2.2||4.0||7.5|
|Tilting angle (°)||140||140||140||140||140||140|
|Rotor speed (r/min)||32/25||32/26.5||32/24.5||32/26||32/26||30/24.5|
|Pressure of compressed air (MPa)||0.7-0.9||0.6-0.8||0.6-0.8||0.6-0.8||0.6-0.8||0.6-0.8|
|Capacity of compressed air (m3/min)||≥0.3||≥0.7||≥0.9||≥1.0||≥1.3||≥1.6|
|Pressure of cooling water (MPa)||0.2-0.4||0.2-0.4||0.3-0.4||0.3-0.4||0.3-0.4||0.3-0.4|
3. Configuration of Rubber kneader compound mixer / banbury rubber internal mixing machine
It consists of a "W" shape body and two side boards made of high quality steel plates by means of extrusion forming and welding, which are jacked to take the flow of cooling water or steam. It is plated with hard chrome on its internal walls.
There is a plug-in thermal resistance in middle section of the bottom of the chamber to be connected to electrical system to inspect and display the temperate.
It is designed to the hollow blades of Banbury type. The hollows are connected with axial hole of rotor shaft used as cooling or heating passage. The top edges of blades and the end faces of ~ rotor shaft are surface welded with cobalt-base hard alloy and grinding, then plating with hard chrome and polishing.
A common piping system is adopted for either cooling or heating material in mixing operation. Through the system cooling water or steam is fed in three ways to the cavities of the rotors blades, the mixing chamber and the top ram.
Rubber kneader compound mixer / banbury rubber internal mixing machine Tilting mechanism:
It consists of a rotor with brake, cycloidal gear reducer, TP type worm and worm gear, etc...It is able to actuate the mixing chamber tilting by 140° Around the front rotors.
Dust sealing device:
At the joint between the top of the mixing chamber and the cantilevered arm of the machine frame, the dust sealing assemblies with curved slotted partings are used obtaining an excellent and reliable sealing purpose.
The end face of the rotor is sealed by end contact sealing with nor oil-lubrication and is seals well and is wear-resistant and durable.
Main driving system:
The part is made up with main motor, reducer, connecting gears. It realizes odd-speed rotation of the rotors with running face one other.
Pneumatic control system:
Pneumatic control system is controlled by XG order. The bi-directional air cylinder makes the ram up or down. In case the over load occurs in the mixing chamber, the top ram can be raised automatically or manually if necessary, so as to protect motor from overload.
Electric control system:
Imported PLC device and electric control components which are all imported products or imported technology products are adopted in the electric control system as to raise control reliability.
Rubber Dispersion Kneader Machine, Rubber Internal Mixer Banbury Machine
4. COMPANY INFORMATION--QINGDAO OULI MACHINE CO., LTD
1-1 OULI COMPANY
Established in 1997 , Qingdao Ouli machine CO., LTD was located in Huangdao District, the west coast of Qingdao city,Shandong province ,China.
Branches in Suzhou , Dalian etc were created in 2012 and 2015 .
We are specialized in rubber machinery designing,manufacturing and maintenance works
OULI main products:
Rubber Dispersion Kneader Machine, Rubber Internal Mixer Banbury Machine/Rubber mixing equipment / Rubber vulcanizing machine / Automatic and semi-automatic waste tire recycling equipment / Rubber calendaring machine / Rubber extruding equipment / Reclaimed rubber production line
Our machines have been exported to more than 20 countries such as America, Canada, Australia, Southeast Asia, Middle East,Brazil .
We warmly welcome customers visit factory and technology discussion is highly appreciated .
Q1:Why choose Us?
1.More than 20 years history of OULI MACHINE factory.
6-8 years foreign sales experience staff, more efficiency and professional.
Engineers oversea service more than 20 countries .
2.ISO:9001,CE,BV certification approval
3.Service timely, Promise to give solution within 12 hours,Guarantee customer trouble free.
4.Short delivery date, No delay. Accept urgent order for prompt shipment.
Q2:What about delivery date?
It will be according to the quantity of machines. Normally machines will be shipment within 20-30 days after get deposit, No delay.
Accept urgent order for prompt shipment.
Q3:What's the warranty statement?
OULI MACHINE warrants all the products manufactured by OULI MACHINE to free from defects in material and workmanship Under normal use of a period of 12 months or 36months after the date of the original purchase price if repair or replacement is not possible of practical, OULI MACHINE warranty covers ONLY the product itself.
OULI MACHINE will assume no liability for labor costs, installation costs, or other losses.
Your warranty rights will be honored
Only when the product has been installed and used properly as deemed by OULI MACHINE,OULIMACHINE will not repair products damaged by improper use or faulty installation.
Q4:What about OULI oversea service ?
OULI will arrange oversea setting up and training works if customer need .
Customer should pay for accommodation , tickets and salary .
Meanwhile OULI has branches in different areas like north America , Southeast Asia , Brazil etc , etc .
Rubber kneader compound mixer / banbury rubber internal mixing machine