Two-roller rubber mixing machine

1. Main features:   (1) terials of Rolls :chiled Cast iron alloy (LTG-H), after quenching and precision processing, hardness HS 78.   (2) in bearing : Dual-listed rolling bearings, which reduces energy consumption by 40%.   (3) roll gap adjustment: electric automatic or manu

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Two Roll Rubber Mixing Mill 2 Roller Open Mixing Mill/Rubber Reclaimed Machine




1. Main features:
 
 
 
(1) terials of Rolls :chiled Cast iron alloy (LTG-H), after quenching and precision processing, hardness HS 78.
 
 
 
(2) in bearing : Dual-listed rolling bearings, which reduces energy consumption by 40%.
 
 
 
(3) roll gap adjustment: electric automatic or manual
 
 
 
(4) Voltage: 220v, 380v, 415v Frequency control of motor speed or as per customer's request
 
 
 
(5) ducer: Airtight leaching oil type, ZSYE reducer (There are a variety of choice: hardened tooth, gear wheel reducer. the price is different), Almost no noise, safety and durable
 
 Two Roll Rubber Mixing Mill 2 Roller Open Mixing Mill/Rubber Reclaimed Machine

 
2.Materials of Rolls: 
 
 
 
The roller are made of chilled cast iron alloy (LTGH), whose surface is 78HS, after quenching and precision processing it is harder than other company (they are usually 72HS).
 
 
 
The working surface is well grined and machined.
 
 
 
Temperature uniformity in smooth surface,
 
 
 
High hardness, long working life.
 
 
 
3. Motor: We always use OMRON, SIMENS ect. brand electric parts or you can choice the ordinary brand. All the motor is high quality and effiency, save energy, low noise, and small vibration.
 Two Roll Rubber Mixing Mill 2 Roller Open Mixing Mill/Rubber Reclaimed Machine

 
 
4. Roll gap adjustment:  Roll nip adjustment is realized by hand or electricity which can obtain high accuracy and sensitivity.
 
 
 
5. Reducer: 
 
 
 
The speed reducer is hardened tooth with class 6 precision, no noise and vibration, safety with higher transmission efficiency.(there are a variety of choice, the price is different), gear box(double out shaft transmission).
 
 
 
6. Frame:  the base frame is a whole framework and cast iron, which is convenient for installation and easy to maintain.
 
 
 
7. Stock bender: it for direct rubber sheet and knife to cut as your need to assemble. Then improve the quality of mixing, and reduce the energy consumption.
 
 
 Two Roll Rubber Mixing Mill 2 Roller Open Mixing Mill/Rubber Reclaimed Machine

8. Emergency brake device:
 
 
 
The machine is also equipped with an emergency brake device. When an emergent arises, just draw the safety pull rod or press the emergency button and the machine will stop immediately. It is safe and reliable.
 
  
 
The machine is equipped with an overload protection device to prevent the main components from being damaged.
 
 
 
9. Cooling system: (with rotating joint)
 
 
 
Universal rotary joints with inner spray pipes with hoses and headers. Piping is complete up to supply pipe terminal, which reduces energy consumption by 50% and high efficiency.
 
 
 
10. Auto-lubrication system for grease or oil and match bearing bush.

Technique parameters:
 
Type Xk-160Xk-250Xk-300Xk-400Xk-450Xk-560Xk-660
Working diameter of rolls(mm)160250300400450560660
Working length of rolls(mm)3206207501000120015302130
Front roll surface speed(m/min)8.9514.115.118.6524.2627.7228.6
Friction ratio1:1.351:1.171:1.271:1.271:1.271:1.21:1.24
Max.nip(mm)4.58810151515
Capacity per.batch(kg)1-28-1515-2018-3525-5035-50165
Motor power
(kw)
5.518.522375590245
Overall dimension(mm1380*860
*1320
3400*1500
*1800
3580*1550
*1695
4350*1850
*1785
5200*2380
*1840
5845*2284
*1978
7465*3662
*2080
Weight(kg)1280350052007600140002300049000

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