Rubber kneader/rubber internal mixer/rubber machine/dispersion kneader

technical parameter:ItemModelX(S)N-10×32X(S)N-20×34X(S)N-35×30X(S)N-55×30X(S)N-75×30X(S)N-110×30Total volume of mixing chamberL254575125180250Working volume of mixing chamberL1020355575110Driving motor powerkw15225575110185Tilting motor powerkw1.11.52.22.244Tilting angle°140140140140140140

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Rubber Kneader / Rubber Banbury Mixer / Rubber Machine / Dispersion Kneader Machine
Rubber Kneader / Rubber Banbury Mixer / Rubber Machine / Dispersion Kneader Machine
Rubber Kneader / Rubber Banbury Mixer / Rubber Machine / Dispersion Kneader Machine
technical parameter:

Item
Model

X(S)N-
10×32

X(S)N-
20×34

X(S)N-
35×30

X(S)N-
55×30

X(S)N-
75×30

X(S)N-
110×30

Total volume of mixing chamber

L

25

45

75

125

180

250

Working volume of mixing chamber

L

10

20

35

55

75

110

Driving motor power

kw

15

22

55

75

110

185

Tilting motor power

kw

1.1

1.5

2.2

2.2

4

4

Tilting angle

°

140

140

140

140

140

140

Rotational speed of the rotor(front/rear)

r/min

32/23.5

34/28

30/24.5

30/24.5

30/24.5

30/24.5

Pressure of compressed air

Mpa

0.5-0.8

0.5-0.8

0.5-0.8

0.6-0.8

0.6-0.8

0.6-0.8

Capacity of compressed air

m3/min

≥0.5

≥0.7

≥0.9

≥1.0

≥1.0

≥1.5

Pressure of cooling water(rubber mixing)

Mpa

0.2-0.4

0.2-0.4

0.3-0.4

0.3-0.4

0.3-0.4

0.3-0.4

Pressure of heating steam(plastics mixing)

Mpa

0.5-0.8

0.5-0.8

0.5-0.8

0.5-0.8

0.5-0.8

0.5-0.8

 

L

mm

2580

2630

3200

3280

3330

3930

Overall dimensions

W

mm

1300

1520

1900

1930

2620

3000

 

H

mm

2280

2550

2950

3070

3340

3660

Weight

kg

3300

4500

6500

7500

10500

14500
 

For rubber(Plastics) plasticating and mixing.  5L-200L, mechanical worm gear tilting, hydraulic tilting.

 

1.Under the hermetically closed, pressure and temperature controllable condition, the rubber/platics and other accessory ingredients can be successfully kneaded or plasticated with the characteristics of high productivity, homodispersion of materials, good quality, no contamination to environment, convenience for the processes of material change, color change and cleaning.

 

2.The mixing chamber, rotors, float weight and other parts are all adopting jacketed structure for the availability of ingoing of media such as steam, conducting oil and water for heating and cooling so as so suit the various requirements for the process of rubber mixing or plastics plasticating and to ensure the processed quality of materials good and stable.

 

3.The spiral angle and the working length of the wing of the rotors are designed intelligently and reasonably and they can make the materials obtaining an optimal kneading effect. The wings ridges and the end surfaces of the rotor are bead welded with the abrasion resistant sintered carbide and the faying surfaces of mixing chamber, rotor and upper ram which directly touching with the materials are all polished, ground and plated with hard chromium and consequently the surfaces are smooth and bright as well as corrosion resistant.

 

4.The materials can be charged from the rear door(or the side)of the machine frame and turn forward the mixing chamber in 140 for discharging the materials and in doing so, it will be either convenient for the linkage or the first and second working procedure of the production flow of for the convenience of the observation and cleaning of the mixing chamber and rotor.

 

5.At the joint between the top of mixing chamber and the cantilevered arm of the frame adopt arc-shaped plate-groove labyrith type sealing and therefore the sealing dust prevention effect is very good. the enc face of rotor is sealed by end contact sealing with external pressure type nonlubricating sealing and it is abrasion resistant and durable.

 

6.The turning mechanism adopts the enveloping worm pair(TOP) and it produces a high driving coefficient of performance and high bearing strenth, in addition the discharging of materials with no shutdown can be carried out successfully so that it avoids the frequent starting up of the motor and consequently it prolongs the service life of it to a large extent.

 

7.The electric-control system adopts PLC device and it possesses of a perfect and reliable automatically --controlled monitoring and alarming functions as well as the necessary interlocking protective function.
Rubber Kneader / Rubber Banbury Mixer / Rubber Machine / Dispersion Kneader Machine
Rubber Kneader / Rubber Banbury Mixer / Rubber Machine / Dispersion Kneader Machine
Rubber Kneader / Rubber Banbury Mixer / Rubber Machine / Dispersion Kneader Machine

 

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