Rubber Mixer-35L 55L 75L 110L Internal Mixer/Banbury Mixer

35L 55L 75L 110L Internal Mixer/Banbury kneader machineMixing chamber:It consists of a "W" shape body and two side boards made of high quality steel plates by means of extrusion forming and welding, which are jacked to take the flow of cooling water or steam. It is plated with hard chrome on its internal walls.The

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35L 55L 75L 110L Internal Mixer/Banbury kneader machine
Kneader Mixer for Rubber- 35L 55L 75L 110L Internal Mixer/Banbury Kneader Machine
Kneader Mixer for Rubber- 35L 55L 75L 110L Internal Mixer/Banbury Kneader Machine

Mixing chamber:

It consists of a "W" shape body and two side boards made of high quality steel plates by means of extrusion forming and welding, which are jacked to take the flow of cooling water or steam. It is plated with hard chrome on its internal walls.

Thermal Resistance:

There is a plug-in thermal resistance in middle section of the bottom of the chamber to be connected to electrical system to inspect and display the temperate.

Rotor:

It is designed to the hollow blades of Banbury type. The hollows are connected with axial hole of rotor shaft used as cooling or heating passage. The top edges of blades and the end faces of ~ rotor shaft are surface welded with cobalt-base hard alloy and grinding, then plating with hard chrome and polishing.

Cooling/heating system:

A common piping system is adopted for either cooling or heating material in mixing operation. Through the system cooling water or steam is fed in three ways to the cavities of the rotors blades, the mixing chamber and the top ram.

Tilting mechanism:

It consists of a rotor with brake, cycloidal gear reducer, TP type worm and worm gear, etc...It is able to actuate the mixing chamber tilting by 140° Around the front rotors.

Dust sealing device:

At the joint between the top of the mixing chamber and the cantilevered arm of the machine frame, the dust sealing assemblies with curved slotted partings are used obtaining an excellent and reliable sealing purpose.
The end face of the rotor is sealed by end contact sealing with nor oil-lubrication and is seals well and is wear-resistant and durable.

Main driving system:

The part is made up with main motor, reducer, connecting gears. It realizes odd-speed rotation of the rotors with running face one other.

Pneumatic control system:

Pneumatic control system is controlled by XG order. The bi-directional air cylinder makes the ram up or down. In case the over load occurs in the mixing chamber, the top ram can be raised automatically or manually if necessary, so as to protect motor from overload.

Electric control system:

Imported PLC device and electric control components which are all imported products or imported technology products are adopted in the electric control system as to raise control reliability.

Kneader Mixer for Rubber- 35L 55L 75L 110L Internal Mixer/Banbury Kneader Machine




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Parameters 

VERSION 

X(S)N-35/30

X(S)N-55/30

X(S)N-75/30

X(S)N-110

Net chamber volume

75

125

175

250

Working volume 

35

55

75

110

Front/back rotor friction ratio 

1.22

1:1.22

1:1.22

1.22

Power 

55

75

110

160

Main motor rotation speed

985

985

985

985

Turn angle

140

140

140

140

Size 

3200*1900*2950

3750*1950*3050

3760*2143*30500

3930*3000*3660

Weight(kg)

6500

7800

10000

16000

Kneader Mixer for Rubber- 35L 55L 75L 110L Internal Mixer/Banbury Kneader Machine
Kneader Mixer for Rubber- 35L 55L 75L 110L Internal Mixer/Banbury Kneader Machine
 

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