High quality 200L rubber internal mixer kneader

high quality 200L rubber banbury mixer kneader machine  1. PRODUCT INTRODUCTION 1-1. Basic introduction of Rubber Dispersion Kneader Machine, Rubber Internal Mixer Banbury MachineName: Rubber Dispersion Kneader Machine, Rubber Internal Mixer Banbury Machine ,Rubber dispersion kneader,Rubber kneading

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high quality 200L rubber banbury mixer kneader machine 
 
1. PRODUCT INTRODUCTION 


1-1. Basic introduction of Rubber Dispersion Kneader Machine, Rubber Internal Mixer Banbury Machine

Name: Rubber Dispersion Kneader Machine, Rubber Internal Mixer Banbury Machine ,Rubber dispersion kneader,Rubber kneading machine,EVA kneader,Rubber mixer


Model number :  X(S)N-3L,5L,10L,20L,25L,35L/55L/75L/110L/150L Rubber Dispersion Kneader Machine, Rubber Internal Mixer Banbury Machine



1-2. Features of Rubber Dispersion Kneader Machine, Rubber Internal Mixer Banbury Machine

1. Dispersion Kneader Machine rotor is coated with hard chromium alloy, quenching treatment and polished, (12-15 decimillimetre). 

2. 
Dispersion Kneader Machine mixing chamber consists of W-shape body welded with high quality steel plates and two pieces of side plates. The chamber, rotors and piston ram are all jacketed structure for the ingoing of steam, oil and water for heating and cooling to suit the various requirement for the process of mixing and plastication.

3.
Dispersion Kneader Machine Motor, reducer adopts hardened tooth surface gear, which has very low noise and can save 20% electricity or power and has a long service life - 20 years.

4. PLC control system adopts Mitsubishi or Omron. Electric parts adopt ABB or US Brand.

5. Hydraulic pressure tilting mechanism with the advantage of fast discharging materials and 140 tilt angle.

6. Chamber is well-sealed by the arc-shaped-plate-groove labyrinth type structure and the shaft end of rotor adopts contact type non-lubricating with spring tightening structure.

7. Temperature is controlled and adjustable by electric control system.

8. Pneumatic system can protect the motor from being damaged due to the overloading of chamber.

9. All of our machines are one-three years warranty. We provide best after-sale service like on line training, technical assistance, commissioning and annual maintenance.



 
FOR MORE INFORMATION : evertech.en.made-in-china.com

2. Parameter of Rubber Dispersion Kneader Machine, Rubber Internal Mixer Banbury Machine 
 
Parameter/modelX(S)N-3X(S)N-20X(S)N-35X(S)N-55X(S)N-75X(S)N-110
Total volume (L)84580125175250
Working volume (L)320355575110
Motor power (KW)7.5375575110185
Tilting motor power (KW)0.551.52.22.24.07.5
Tilting angle (°)140140140140140140
Rotor speed (r/min)32/2532/26.532/24.532/2632/2630/24.5
Pressure of compressed air (MPa)0.7-0.90.6-0.80.6-0.80.6-0.80.6-0.80.6-0.8
Capacity of compressed air (m3/min)≥0.3≥0.7≥0.9≥1.0≥1.3≥1.6
Pressure of cooling water (MPa)0.2-0.40.2-0.40.3-0.40.3-0.40.3-0.40.3-0.4
Weight (kg)10384437650078501023014200

   

3. Configuration of Rubber Dispersion Kneader Machine, Rubber Internal Mixer Banbury Machine



It consists of a "W" shape body and two side boards made of high quality steel plates by means of extrusion forming and welding, which are jacked to take the flow of cooling water or steam. It is plated with hard chrome on its internal walls.

Thermal Resistance:

There is a plug-in thermal resistance in middle section of the bottom of the chamber to be connected to electrical system to inspect and display the temperate.

Rotor:

It is designed to the hollow blades of Banbury type. The hollows are connected with axial hole of rotor shaft used as cooling or heating passage. The top edges of blades and the end faces of ~ rotor shaft are surface welded with cobalt-base hard alloy and grinding, then plating with hard chrome and polishing.

Cooling/heating system:

A common piping system is adopted for either cooling or heating material in mixing operation. Through the system cooling water or steam is fed in three ways to the cavities of the rotors blades, the mixing chamber and the top ram.

Tilting mechanism:

It consists of a rotor with brake, cycloidal gear reducer, TP type worm and worm gear, etc...It is able to actuate the mixing chamber tilting by 140° Around the front rotors.

Dust sealing device:

At the joint between the top of the mixing chamber and the cantilevered arm of the machine frame, the dust sealing assemblies with curved slotted partings are used obtaining an excellent and reliable sealing purpose.
The end face of the rotor is sealed by end contact sealing with nor oil-lubrication and is seals well and is wear-resistant and durable.

Main driving system:

The part is made up with main motor, reducer, connecting gears. It realizes odd-speed rotation of the rotors with running face one other.

Pneumatic control system:

Pneumatic control system is controlled by XG order. The bi-directional air cylinder makes the ram up or down. In case the over load occurs in the mixing chamber, the top ram can be raised automatically or manually if necessary, so as to protect motor from overload.

Electric control system:

High Quality 200L Rubber Banbury Mixer Kneader Machine

High Quality 200L Rubber Banbury Mixer Kneader Machine

High Quality 200L Rubber Banbury Mixer Kneader Machine
Imported PLC device and electric control components which are all imported products or imported technology products are adopted in the electric control system as to raise control reliability.

Rubber Dispersion Kneader Machine, Rubber Internal Mixer Banbury Machine

High Quality 200L Rubber Banbury Mixer Kneader Machine
High Quality 200L Rubber Banbury Mixer Kneader Machine




Our company High Quality 200L Rubber Banbury Mixer Kneader Machine

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High Quality 200L Rubber Banbury Mixer Kneader Machine
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High Quality 200L Rubber Banbury Mixer Kneader Machine

High Quality 200L Rubber Banbury Mixer Kneader Machine

FAQ

1.Are your company a trading one or a factory?
 
Factory + trade (integration), 30 years focusing on rubber machine design and production .
OEM is also acceptable for us.

 
2.How to choose the most suitable products?

Our professional team will give you the best suggestion as long as you tell us what kind of product you need to do and the required specification.

3.Do you accept customization service?

Yes, of course, we can not only offer standard machines, but also customized machines according to your request. Don't hesitate to tell us your requirement, we will try our best to meet your needs.
 
4.How about your warranty?

Generally, our warranty is one year. Within the warranty period, we can offer technique support and part parts change,
necessarily, our engineers may go to your place for better service.

5.How about the packing for machine, is it safely protected during transportation?

Our machine is packed by standard export wooden box, it won't be damaged. We've delivered many testing machines abroad by sea or by air without damage.

6.What is the order process?

Inquiry - quotation - communication - order confirming - deposit payment - production - testing and debugging - balance payment -packing - delivery - customer receiving - after service.

 

 

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