35L, 55L, 75L rubber pressure dispersion Banbury mixer

I. Machine Name:35L, 55L, 75L Rubber Pressurized Dispersion Banbury Kneader Mixer Machine, Pressurized Kneader, Rubber Dispersion Pressurized Banbury Mixer, Rubber Kneader, Rubber Dispersion Kneader, Rubber Mixer, Banbury Kneader, Banbury Mixer, Rubber Banbury Kneader.Model No.: X(S)N-10, 20, 35, 55, 75, 110...II. Machine S

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I. Machine Name:

35L, 55L, 75L Rubber Pressurized Dispersion Banbury Kneader Mixer Machine, Pressurized Kneader, Rubber Dispersion Pressurized Banbury Mixer, Rubber Kneader, Rubber Dispersion Kneader, Rubber Mixer, Banbury Kneader, Banbury Mixer, Rubber Banbury Kneader.

Model No.: X(S)N-10, 20, 35, 55, 75, 110...


II. Machine Structure:

Rotor & Mixing Chamber, Thermal Resistor, Cooling System, Tilting Mechnism, PLC Control System, Pneumatic System, Driving System, Sealing Device...

III. Application:

Rubber/Plastic Mixing and plastication.

IV. Technical Parameter:
 
Parameter  \  ModelX(S)N-55X(S)N-75
Chamber Volume (L)125170
Working Volume (L)5575
Driving Motor Power (KW)75110
Tilting Motor Power (KW)34
Turn Angle140140
Rotor Rotating Speed (R/Min)30/24.532/24.5
Compressed Air Pressure (Mpa)0.6-0.80.6-0.8
Compressed Air Capacity (M3/Min)1.01.0
Cooling Water Pressure (Mpa)0.3-0.40.3-0.4
Heating Steam Pressure (Mpa)0.5-0.80.5-0.8
Measurement (MM)3290x1950x29903350x2650x3370
Weight (KG)780010500

V. Highlights:
 
1. The rotor is coated with hard chromium alloy, quenching treatment and polished, (12-15 decimillimetre). The spiral angle and the working length of the wing of the rotors are designed intelligently and reasonably, which can make the materials obtaining an optimal kneading effect. The wing ridge and the end surface of rotor are bead welded with the abrasion resistant hard alloy and the fraying surface of mixing chamber, rotor and upper ram which directly touching with the materials are all polished after being ground and plated with hard chromium.
2. The mixing chamber consists of W-shape body welded with high quality steel plates and two pieces of side plates. The chamber, rotors and piston ram are all jacketed structure for the ingoing of steam, oil and water for heating and cooling to suit the various requirement for the process of mixing and plastication.
3. Motor reducer adopts hardened tooth surface gear, which has very low noise and can save 20% electricity or power, benefiting from decreasing of vibration and friction. It is high efficiency and has a long service life - 20 years.
4. PLC control system adopts Mitsubishi or Omron. Electric parts adopt ABB or US Brand. It is available for inter-converting of automatic mode and manual mode. When the power stops suddenly, you can discharge the material by hand, which will not waste your materials.
5. Hydraulic pressure tilting mechanism with the advantage of fast discharging materials and 140 tilt angle. Hydraulic pressure turning device adopts the enveloping worm pair to perform high efficiency and bearing strength. The discharging of materials can be carried out consecutively without stop, which avoids the starting up of motor frequently.
6. Chamber is well-sealed by the arc-shaped-plate-groove labyrinth type structure and the shaft end of rotor adopts contact type non-lubricating with spring tightening structure.
7. Temperature is controlled and adjustable by electric control system.
8. Pneumatic system can protect the motor from being damaged due to the overloading of chamber.
9. All of our machines are two years warranty. We provide best after-sale service like on line training, technical assistance, commissioning and annual maintenance.

 
VI. Banbury Kneader Pictures & Plant:

35L, 55L, 75L Rubber Pressurized Dispersion Banbury Kneader Mixer Machine
35L, 55L, 75L Rubber Pressurized Dispersion Banbury Kneader Mixer Machine
35L, 55L, 75L Rubber Pressurized Dispersion Banbury Kneader Mixer Machine
35L, 55L, 75L Rubber Pressurized Dispersion Banbury Kneader Mixer Machine
35L, 55L, 75L Rubber Pressurized Dispersion Banbury Kneader Mixer Machine
35L, 55L, 75L Rubber Pressurized Dispersion Banbury Kneader Mixer Machine


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